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橡胶输送带的加工工序有哪些?

来源:http://www.huafengxiangsu.com 时间:2021-01-26 16:54:31 浏览次数:
橡胶输送带是将原橡胶经过一系列加工工序,加工成具有所要求的形状、尺寸和性能的产品。主要包括原料与匹配、加工工艺和性能测试三个部分。在对测试件的描述中经常遇到,特别是对常规的物理力学性能和加工工艺性能的描述。以下是一些特殊性能的概念介绍,制造商将对每个部件进行简要介绍。具体来说,会有一个详细的参考标准:
Rubber conveyor belt is a kind of product with required shape, size and performance after a series of processing procedures. It mainly includes three parts: raw materials and matching, processing technology and performance test. It is often encountered in the description of test pieces, especially the description of conventional physical and mechanical properties and processing properties. The following is a brief introduction to the concept of some special properties. The manufacturer will give a brief introduction to each part. Specifically, there will be a detailed reference standard:
橡胶输送带除用于制造橡胶制品的主要原料外,还必须与其他复合剂配合使用。在过去,常用的是手动操作。目前,大型密炼机多采用上位辅机系统和微机控制来实现自动化
In addition to the main raw materials used for manufacturing rubber products, rubber conveyor belt must also be used with other compound agents. In the past, manual operation was commonly used. At present, the upper auxiliary system and microcomputer control are used to realize automation of large internal mixer
生橡胶:橡胶系列的母材;
Raw rubber: the base material of rubber series;
硫化系统:它可以使线性大分子的高强度输送带橡胶大分子三维网络加固充填系统,改善机械性能,使非自我强化橡胶得到应用,同时改善过程性能和降低成本,也有功能性抗衰老系统,如阻燃、导电、磁性和其他抗衰老系统,延长胶带的使用寿命的产品,主要抗老化的是由热氧、臭氧、光氧、有害金属离子、疲劳、发霉等引起的老化塑化复合体系,可以降低橡胶的粘度,提高加工性能,降低成本。增塑剂、分散剂、均质剂、增粘剂、增塑剂、焦阻剂、脱模剂等特殊配制体系,使橡胶具有粘着、着色、发泡、阻燃等特殊性能,偶联、抗静电、导电、芳香、硬化、润滑、防爆等配合体系;
Vulcanization system: it can make linear macromolecular high-strength conveyor belt, rubber macromolecular three-dimensional network reinforcement filling system, improve mechanical properties, make non self reinforcing rubber applied, improve process performance and reduce cost, also have functional anti-aging system, such as flame retardant, conductive, magnetic and other anti-aging system, extend the service life of the belt products, The main anti-aging system is the aging plasticizing composite system, which is caused by thermal oxygen, ozone, photo oxygen, harmful metal ions, fatigue and moldy. It can reduce the viscosity of the rubber, improve the processability and reduce the cost. Plasticizer, dispersant, homogenizer, tackifier, plasticizer, coke inhibitor, demoulding agent and other special compounding systems make rubber have special properties such as adhesion, coloring, foaming, flame retardant, coupling, antistatic, conductive, aromatic, hardening, lubricating, explosion-proof and so on;
山东输送带定做
不同型号的输送带橡胶制品有不同的加工工艺,且工艺种类繁多。而炼胶、压延、挤出、成型和硫化是橡胶加工的基本过程
Different types of conveyor belt rubber products have different processing technology, and a wide range of technology. Rubber mixing, calendering, extrusion, molding and vulcanization are the basic processes of rubber processing
炼胶:分为炼胶和炼胶。塑化定义为降低分子量,提高塑性,提高加工性能,使塑性满足要求的塑料化合物。混合是指将橡胶与配合剂均匀地混合分散,使橡胶混合。所用设备为混合机、密炼机和挤出机;
Rubber mixing: it is divided into rubber mixing and rubber mixing. Plasticization is defined as reducing the molecular weight, improving the plasticity, improving the processing performance, so that the plasticity can meet the requirements of plastic compounds. Mixing refers to evenly mixing and dispersing the rubber and the compounding agent to make the rubber mixed. The equipment used is mixer, mixer and extruder;
压延:可用于制作纯膜、图案膜、帘线、帆布、镀铜钢帘线等;
Calendering: it can be used to make pure film, pattern film, cord, canvas, copper plated steel cord, etc;
挤出:软管、型材、v带、珠片、橡胶板等不同截面的半成品连续挤出成型,直接硫化;
Extrusion: hose, profile, V-belt, bead, rubber plate and other semi-finished products with different cross-sections are continuously extruded and directly vulcanized;
成型:将产品的各个部件组合在一起,形成形状相似、质量稍高的半成品。有各种成型工艺和设备,有典型的成型设备、精密预模机,还有一些手工操作;
Molding: the various parts of the product are combined to form semi-finished products with similar shape and slightly higher quality. There are various molding processes and equipment, including typical molding equipment, precision pre molding machine, and some manual operations;
耐磨输送带硫化:橡胶加工的工艺流程是利用单机硫化机、硫化槽、平板硫化机及微波等设备,在一定条件下对半成品进行不硫化硫化,经过适当的改性后制成成品;
Vulcanization of wear-resistant conveyor belt: the final technological process of rubber processing is to vulcanize the semi-finished product without vulcanization under certain conditions by using single vulcanizer, vulcanizing tank, flat vulcanizer and microwave equipment, and then make the finished product after appropriate modification;
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